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Journal of the Electrochemical Society, Vol.154, No.5, P63-P68, 2007
Phase transformations of metallorganic chemical vapor deposition processed alumina coatings investigated by in situ deflection
Phase transformations of Al2O3 films, deposited by metallorganic chemical vapor deposition from aluminium tri-isopropoxide on AISI 301 stainless steel, were investigated using an original technique of deflection associated with X-ray diffraction and electron microscopy. The samples were first oxidized at 1123 K in air to obtain a 0.9 mu m thick Cr2O3 protective oxide film on one side of the samples. Then, 1 mu m thick amorphous Al2O3 films were deposited on the opposite side at 823 K and 2 kPa. The deflection of such dissymmetrical samples was recorded during anisothermal treatments, consisting in slow heating to 1173 K in Ar atmosphere. The coefficient of thermal expansion of both the Cr2O3 and the amorphous Al2O3 films was determined to be 7x10(-6) K-1 and 14.7x10(-6) K-1, respectively. Crystallization kinetics of amorphous to mainly gamma-Al2O3 become significant at temperatures equal or greater than 983 K. Transformation of metastable Al2O3 to alpha-Al2O3 is initiated below 1173 K. It is demonstrated that deflection is a powerful tool for investigating the behavior of thin films deposited on a substrate and especially to reveal transformations occurring in these films during heat-treatments. (c) 2007 The Electrochemical Society.