5,7-Diamino-4,6-dinitrobenzofuroxan (CL-14) has been synthesized by a cost-effective method. CL-14 was characterized by spectral data (IR, NMR and mass) and elemental analysis. The compound was evaluated in plastic bonded explosives (PBX) using polyurethane (PU) as binder. The thermal, mechanical and explosive properties of PBX composition from preliminary tests are also reported. Good thermal stability as well as good insensitiveness are indicated. (C) 2003 Published by Elsevier B.V.