Calcium, strontium, and barium hexaluminates have been prepared via a chemical route. In Light of their interest as catalytic substrates the relation between attrition-milling time and density was studied, with the scope of obtaining fired bodies with suitable pore structure. It was found that all hexaluminates grew in elongated structures; longer milling times resulted in higher aspect ratios for calcium hexaluminate, with less than 75% of the theoretical density. Strontium and barium hexaluminates were prepared with even lower densities, but the reason is the inherent poor densification, and not the growth of mutually interfering elongated structures, as in the case for calcium hexaluminate.