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Journal of the American Ceramic Society, Vol.84, No.10, 2454-2456, 2001
Direct evidence for low-density regions in compacted spray-dried powders
Pore structure in a ceramic green body was directly observed with a novel characterization tool to examine the detrimental effect of a binder on the microstructure of ceramics for powder compaction processing. The binder segregated on the surface of granules and formed a low-density region at the boundaries of granules in the compact after binder removal. A network of pores with round shapes was produced in the sintering process from the low-density region. This paper also explains a new characterization technique, confocal laser scanning fluorescent microscopy.