Journal of the American Ceramic Society, Vol.88, No.12, 3369-3373, 2005
Densification and grain growth of Fe-doped and Fe/Y codoped alumina: Effect of Fe valency
The effect of iron and iron/yttrium codoping on the densification and grain growth of ultra high-purity (99.995%) fine-grained alumina has been studied. The experiments were carried out under both oxidizing (flowing air) and reducing conditions (N-2/H-2 mixture, pO(2)similar to 5.1 x 10(-14)). For studies carried out in air, relative to undoped alumina, the addition of 1000 ppm Fe was found to reduce the densification rate by a factor of 5 and also retard the grain growth rate. This result, which was consistent with tensile creep data obtained in a separate study, was attributed to the retardation of grain-boundary diffusive processes by segregating Fe(III) ions. In contrast, under reducing conditions the 1000 ppm Fe- doped samples exhibited an increase in the densification rate of 2.5 orders of magnitude over that of the undoped samples. In the case of the codoped compositions (1000 ppm Fe/1000 ppm Y), for heat treatment in air, the densification behavior did not differ significantly from that of samples singly doped with Y (1000 ppm). However, under reducing conditions, the presence of the Fe2+ in the samples appeared to compensate for the retarding effect of the yttrium, such that the densification rate of the codoped samples was comparable with that of the undoped material. A mechanism based on compensating point defects is invoked to rationalize the more rapid kinetics under reducing conditions.