High-temperature diffusion of a hot-dip aluminized titanium is conducted to study microstructure changes and oxidation behavior of the aluminized titanium. After aluminizing, the titanium substrate is covered by a black layer in which tiny blockshaped TiAl3 particles are scattered in aluminum matrix. Based on the diffusion experiment results, the thickness of the aluminum diffusion layer at 800 degrees C increases with diffusion time. However, the aluminum diffusion layer at 900 degrees C grows and reaches its maximum thickness in 6 h, and then the thickness of the aluminum diffusion layer is reduced with prolonged diffusion time. An inversion of the diffusion layer thickness versus time appears for the aluminized titanium treated at 1000 degrees C, and the thickness of the diffusion layer keeps declining with diffusion time. The phases present in the outer and middle sublayers are titanium-rich TiAl3 and equilibrium TiAl3, respectively. However, the phase in inner sublayer changes from titanium-rich TiAl3 to TiAl2 and TiAl as diffusion temperature and time increase. Through energy-dispersive X-ray and X-ray diffraction analysis, the oxides formed in the oxidation process are Al2O3 and Al2TiO5. Although the oxide scale formed on the surface of the aluminized titanium has an insufficient stability and integrity, the thermal oxidation resistance of the aluminized titanium is still improved by over 5 times compared with that of the pure titanium. (c) 2005 Elsevier B.V. All rights reserved.