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Electrochemical and Solid State Letters, Vol.8, No.12, G362-G366, 2005
Microelectronics thin film handling and transfer using low-temperature wafer bonding
By means of low-temperature (400 C and below) wafer bonding and selective wafer thinning, microelectronics thin films are successfully transferred onto a silicon substrate wafer in a back-to-front fashion. The donor wafer is first attached to a handle wafer using oxide wafer bonding followed by selective etchback. Bond strength higher than 819 mJ/m(2) is needed to hold the thin films reliably on the handle wafer. Thin films are then permanently transferred to a silicon substrate wafer using thermocompression bonding of copper. Scanning electron microscopy images show good structural integrity of the thin films stack with no interfacial voids. (c) 2005 The Electrochemical Society.