Software program to predict the packing density of multi-sized and multi-component particulate system was developed. For this purpose, the experiment to measure the packing density of AP (ammonium perchlorate) and Al (aluminum) particles with different sizes and their mixtures was carried out. The packing densities obtained from various experiments were compared with the predicted data from the developed software program. In the case of the packing density of the binary system, which is comprised of two different size particles and/or two different components, the relative errors were ranged 0.25∼13.13%, and in the same venue the relative errors of the ternary system were 0.25∼13.13%. Agreement between experimental data and the predicted results is reasonably accurate. In order to achieve the targeted packing density, the software program calculated the contour of the component particles and this will contribute the formulation of optimal packing systems.