Journal of Catalysis, Vol.251, No.2, 443-452, 2007
Effects of zeolite structure and composition on the synthesis of dimethyl carbonate by oxidative carbonylation of methanol on Cu-exchanged Y, ZSM-5, and Mordenite
The aim of this work was to establish the effects of zeolite structure/chemical composition on the activity and selectivity of Cu-exchanged Y (Si/Al = 2.5), ZSM-5 (Si/Al = 12), and Mordenite (Si/Al = 10) for the oxidative carbonylation of methanol to DMC. Catalysts were prepared by solid-state ion-exchange of the H-form of each zeolite with CuCl and were then characterized by FTIR and X-ray absorption spectroscopy (XAS). The XANES portion of the XAS data showed that all of the copper was present as Cu+ cations, and analysis of the EXAFS portion of the data shows the Cu+ cations had a Cu-O coordination number of similar to 2.1 on Cu-Y and similar to 2.7 on Cu-ZSM-5 and Cu-MOR. Dimethyl carbonate (DMC) was observed as the primary product when a mixture of CH3OH/CO/O-2 was passed over Cu-Y, whereas dimethoxy methane was the primary product over Cu-ZSM-5 and Cu-MOR. The higher activity and selectivity of Cu-Y for the oxidative carbonylation of methanol can be attributed to the weaker adsorption of CO on the Cu+ cations exchanged into Y zeolite. In situ IR observations revealed that under reaction conditions, adsorbed CO was displaced by methoxide groups bound to the Cu+ cations. The kinetics of DMC synthesis suggests that the rate-limiting step in the formation of this product was the insertion of CO into Cu-OCH3 bonds. The yield of DMC decreased with methanol conversion, likely due to the hydrolysis of DMC to methanol and carbon dioxide. (C) 2007 Elsevier Inc. All rights reserved.