In this work, we examine the use of non-woven (NW) as heat barrier to protect a metallic substrate. Carbtex fibers consisting in a thermoplastic core inside an oxidized outer shell (polyacrylonitrile or PAN fibers) are selected to make the NW. Measuring temperature profiles in a heat radiator test; it is revealed that Carbtex NW is an efficient heat barrier. A macroscopic model is then developed to simulate heat transfer in NW (considered as a porous medium) used as a protective heat barrier on aluminum plate. The model is validated comparing experimental results obtained by the heat radiator test and predicted values. The efficiency of NW layer is simulated varying different parameters characteristic of the NW (porosity and heat conductivity) and of the design (thickness of the layer). It is revealed to get good efficiency of the NW heat barrier that heat conductivity of the fibers is crucial to get superior performance as well as high porosity (higher than 0.5) associated with a reasonable thickness of NW (5-7 mm). (C) 2008 Wiley Periodicals, Inc.