화학공학소재연구정보센터
Industrial & Engineering Chemistry Research, Vol.47, No.24, 9996-10008, 2008
Enhanced Process Comprehension and Statistical Analysis for Slow-Varying Batch Processes
Under the influence of various exterior factors, batch processes commonly involve normal slow variations over batches, in which the changing underlying behaviors make their modeling and monitoring a greater challenge. Having realized the problems associated with the commonly adopted adaptive methods, in the present work, our biggest concern is how to minimize the efforts for long-term model updating adjustment and simultaneously maintain their validity as permanently as possible once the initial models are built. It is implemented from the viewpoint of between-batch relative changes, which are regular with process evolution and conform to certain evolving rule and statistical characteristics. First, difference subspace is constructed by calculating the between-batch difference trajectories, which represent the batchwise relative changes resulting from the slow-varying behaviors. Then their variability along batch direction is addressed and analyzed in the difference subspace using ICA-PCA two-step feature extraction, which reveals the evolving rule and statistical characteristics of slow variations. In this way, the mode of normal slow changes is extracted, trained, and modeled, which, thus, endows the initial monitoring system with adaptive competency to slow-varying behaviors. Therefore, it is less sensitive to normal slow variations, which eases the excessive dependency of monitoring performance on updating and, thus, decreases the risk of false adaptation to process disturbances. Despite the simplicity of the proposed idea and algorithm, the performance it achieves in the case studies indicates that it is smart and competitive as a feasible solution to analyze and monitor the regular slow-varying characteristics.