Journal of Applied Polymer Science, Vol.111, No.2, 735-745, 2009
In Situ Surfactant Generation as a Means of Miniemulsification?
In situ emulsification, where the surfactant is synthesized spontaneously at the oil/water interface, has been put forth as a simpler method for the preparation of miniemulsions-like systems. Miniemulsions are relatively stable oil-(e.g., monomer)-in-water emulsions having droplet sizes anywhere in the range of 50-500 nm, and are typically created with high shear and stabilized by the combination a surfactant and a costabilizer. Using the in situ method of preparation, emulsion stability and droplet and particle sizes were monitored and compared with conventional emulsions and miniemulsions. Styrene emulsions prepared by the in situ method do not demonstrate the stability of a comparable miniemulsion. Upon polymerization, the final particle size generated from the in situ emulsion did not differ significantly from the comparable conventional emulsion polymerization; the reaction mechanism for in situ emulsions is more like conventional emulsion polymerization rather than miniemulsion polymerization. Similar results were found when the in situ method was applied to controlled free radical polymerizations (CFRP), which have been advanced as a potential application of the method. Molecular weight control was found to be achieved via diffusion of the CFRP agents through the aqueous phase owing to limited water solubilities. (C) 2008 Wiley Periodicals, Inc. J Appl Polym Sci 111: 735-745,2009
Keywords:miniemulsions;in situ emulsification;particle size distribution;kinetics (polym.);emulsion polymerization