Journal of Applied Polymer Science, Vol.114, No.4, 2533-2540, 2009
Residual Monomer in Superabsorbent Polymers: Effects of the Initiating System
Minimized residual monomer is an essential requirement particularly in hygienic, pharmaceutical, and food packaging polymer products such as superabsorbent polymers (SAPs). The present article is the first non-patent report on the study of a highly effective polymerization variable (e.g. initiator) on the residual monomer of SAPs based on partially neutralized acrylic acid. Two persulfate systems, i.e. ammonium persulfate (APS)/sodium metabisulfite (SMBS) and APS/tetramethyl ethylenediamine (TMEDA), were examined to initiate the free-radical polymerization at room temperature. It was shown that chromatographically measured residual monomer and swelling capacity was strongly dependent on the type and concentration of the initiator. A kinetic model was also derived to describe the experimental results. Dissociation rate of initiation system was recognized to be a key factor to obtain a SAP with low residual monomer. It was found that, in aqueous solution polymerization, the effect of a slowly dissociating system such as APS/TMEDA on decreasing the residual monomer was much higher than that of a rapidly dissociating system like APS/SMBS. Under selected conditions, residual monomer could be reduced up to 5327 +/-138 and 1715 +/- 44 ppm for APS/SMBS and APS/TMEDA initiating systems, respectively. (C) 2009 Wiley Periodicals, Inc. J Appl Polym Sci 114: 2533-2540, 2009