BACKGROUND: The removal of toxic metals from wastewaters by biosorption, based on the metal-binding capacities of various biological materials, has attracted much interest. However, the success of this approach depends on economic feasibility, which can be obtained by optimisation of the environmental conditions. In this study, Ni(II) biosorption experiments were carried out using a preformed biomass of Rhizopus arrhizus. A pure culture of previously isolated R. arrhizus Env 3 was used for maximum biosorption of nickel metal from nickel-electroplating industrial effluent. RESULTS: Various environmental factors such as nickel concentration, pH, temperature, mycelial pellet weight, pretreatment of fungal biomass, dead and living fungal biomass and time course of biosorption by R. arrhizus Env 3 were optimised for maximum removal of nickel from the effluent. The maximum nickel removal rate of 618.5 mg g(-1) was observed with living biomass at pH 8, temperature 35 degrees C, nickel concentration 500 mg L-1, pellet size 3 g wet weight and shaker velocity 150 rpm. Maximum nickel biosorption was obtained after 72 h. CONCLUSION: Statistical analysis of different factors such as temperature, pH, mycelial pellet size, concentration of nickel in effluent and residual nickel level showed that all these factors had significant effects on the biosorption of nickel metal by R. arrhizus Env 3 from nickel-electroplating industrial effluent. (C) 2008 Sociery of Chemical Industry