The purpose of this work is to obtain optimal preparation conditions for activated carbons prepared from rattan sawdust (RSAC) for removal of disperse dye from aqueous solution. The RSAC was prepared by chemical activation with phosphoric acid using response surface methodology (RSM). RSM based on a three-variable central composite design was used to determine the effect of activation temperature (400-600 degrees C), activation time (1-3h) and H3PO4:precursor (wt%) impregnation ratio (3:1-6:1) on C.I. Disperse Orange 30 (DO30) percentage removal and activated carbon yield were investigated. Based on the central composite design, quadratic model was developed to correlate the preparation variables to the two responses. The most influential factor on each experimental design responses was identified from the analysis of variance (ANOVA). The optimum conditions for preparation of RSAC, which were based on response surface and contour plots, were found as follows: temperature of 470 degrees C, activation time of 2 h and 14 min and chemical impregnation ratio of 4.45. (C) 2009 Elsevier B.V. All rights reserved.