A new miniature mixer has been developed to monitor and optimize the preparation protocol of various polymeric compounds and blend systems. The effect of mixing time and other basic processing parameters on the shear and extensional rheological properties of said compounds and blends is examined to understand the effect of undermixed and/or overmixed conditions on the rheological properties and thus the quality of the final products. Results from the new miniature mixer are compared with the results from other conventional mixing techniques to assess the scalability of the new mixing protocol. Two examples are used, those of polymer blending and nanocomposite formation. POLYM. ENG. SCI., 49:2092-2098,2009. (C) 2009 Society of Plastics Engineers