This paper studies the influence of moisture absorption of cotton fabrics on the effectiveness of atmospheric pressure plasma jet (APPJ) on desizing of polyvinyl alcohol (PVA). Cotton fabrics with three different moisture regains (MR), namely 1.8%, 7.3%, and 28.4% corresponding to 10%, 65%, and 98% of relative humidity respectively, are treated for 16 s, 32 s, 48 s, and 64 s. X-ray photoelectron spectroscopy analysis indicates that the plasma treated PVA has higher oxygen concentration than the control. Mass loss results show that the fabric with the highest MR has the largest mass loss after 64 s plasma exposure. Solubility measurement reveals that the sample with the lowest MR has the highest desizing efficacy and the percent desizing ratio reaches 96% after 64 s exposure plus a 20 min hot wash, which is shown as clean as the unsized sample through scanning electron microscopy analysis. The yarn tensile strength test results show that APPJ has no negative effect on fabric tensile strength. (C) 2010 Elsevier B.V. All rights reserved.