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Journal of the Electrochemical Society, Vol.158, No.2, D68-D71, 2011
Galvanic Deposition of Nanoporous Si onto 6061 Al Alloy from Aqueous HF
We report galvanic deposition of Si onto 6061 Al alloy from dilute aqueous hydrofluoric acid (HF) at pH 2.5. The overall reaction involves reduction of SiF62- to Si with simultaneous oxidation and dissolution of Al. The Si film is about 12 mu m thick after 6 h of deposition. High resolution scanning electron microscopy shows that these Si films are nanoporous, with pore sizes ranging from 3 to 8 nm. The nanoporous Si films oxidize rapidly upon sample emersion. Elemental analysis by energy dispersive X-ray spectroscopy demonstrates that the as-deposited film contains 1-3 atom % Al, 3-6 atom % Cu, and 90-95 atom % Si. We believe that this is the first report of electrochemical deposition of Si thin films that does not involve organic solvents or molten salt electrolytes. (C) 2010 The Electrochemical Society. [DOI: 10.1149/1.3521290] All rights reserved.