Macromolecules, Vol.45, No.15, 5866-5880, 2012
Compositional Analysis of an Impact Polypropylene Copolymer by Fast Scanning DSC and FTIR of TREF-SEC Cross-Fractions
For the first time, the complex composition of a two-reactor-produced impact polypropylene copolymer (IPC) has been fully revealed by advanced thermal analysis, using the combination of fast scanning DSC (HPer DSC, flash DSC, and solution DSC) with SEC fractionation subsequent to TREF fractionation. The dual TREF-SEC separation provided fractions of a few micro- or nanograms that were used to correlate the molecular structure of the polymer chains and their thermal properties (melting and crystallization behavior of the different macromolecules under a variety of different conditions). The SEC fractions were collected using the LC transform interface and subjected to FTIR and fast scanning DSC analysis. The SEC curves showed mono-, bi-, and multimodal molar mass distributions. The SEC fractions collected were analyzed by HPer DSC at 50 degrees C/min by which the thermal properties of the fractions could be established and salient details revealed. The findings were confirmed by structural information that was obtained using FTIR measurements. These results confirmed that even after TREF fractions were obtained they were complex regarding molar mass and chemical composition. By applying HPer DSC at scan rates of 5-200 degrees C/min and flash DSC at scan rates of 10-1000 degrees C/s, the metastability of one of the fractions was studied in detail. The high molar mass part of the material appeared to be constituted of both highly isotactic PP and low to medium propylene content ethylene copolymers (EPC). The medium molar mass part consisted of high to medium isotactic PP and of low propylene content EPC. The low molar mass part did not show ethylene crystallinity; only propylene crystallinity of medium to low isotacticity was found. DSC measurements of TREF-SEC cross-fractions at high scan rates in p-xylene successfully connected reversely to the slow scan rate in TREF elution, if corrected for recrystallization. All EPC's show only ethylene-type crystallization. The wealth of information obtainable from these method combinations promises to be extremely useful for a better understanding of the melting and crystallization processes of such complex materials. The ability to run DSC experiments at very high scan rates is an important prerequisite to understanding the melting and crystallization behavior under conditions that are very close to melt processing of these key commodity polymers.