In this paper, the double pass-finned plate solar air heater was investigated theoretically and experimentally. An analytical model for the air heater was presented. Numerical calculations had been performed under Tanta (latitude, 30 degrees 47'N and longitude, 31 degrees E) prevailing weather conditions. The theoretical predictions indicated that the agreement with the measured performance is fairly good. Comparisons between the measured outlet temperatures of flowing air, temperature of the absorber plate and output power of the double pass-finned and v-corrugated plate solar air heaters were also presented. The effect of mass flow rates of air on pressure drop, thermal and thermohydraulic efficiencies of the double pass-finned and v-corrugated plate solar air heaters were also investigated. The results showed that the double pass v-corrugated plate solar air heater is 9.3-11.9% more efficient compared to the double pass-finned plate solar air heater. It was also indicated that the peak values of the thermohydraulic efficiencies of the double pass-finned and v-corrugated plate solar air heaters were obtained when the mass flow rates of the flowing air equal 0.0125 and 0.0225 kg/s, respectively. (C) 2010 Elsevier Ltd. All rights reserved.