This paper reports the simultaneous catalytic esterification and acetalisation of a bio-oil with methanol using a commercial Amberlyst-70 catalyst at temperatures between 70 and 170 degrees C. The bio-oil was prepared from the pyrolysis of mallee woody biomass in a fluidised-bed pyrolysis reactor under the fast heating rate conditions. Our results show that the conversion of light organic acids and aldehydes to esters and acetals rises significantly with increasing temperature, reaction time and catalysts loading. However, some acetals (e.g. dimethoxymethane) could decompose at higher operating temperatures (> 110 degrees C) and catalyst loadings (> 6 wt.%). The medium and heavy fractions of bio-oil also reacted with methanol to result in increases in their volatility (or decreases in boiling points) when their reactive O-containing functional groups were stabilised. The acid-catalysed reactions between bio-oil and methanol also decreased the coking propensity of the bio-oil reaction products. (c) 2011 Elsevier Ltd. All rights reserved.