화학공학소재연구정보센터
학회 한국재료학회
학술대회 2009년 봄 (05/21 ~ 05/22, 무주리조트)
권호 15권 1호
발표분야 구조재료
제목 Fabrication Methods of Porous Ceramics and Their Applications in Advanced Engineering - Large Flat Precision Plate for Flat Display Industries
초록 Normal sintering process of producing porous ceramics is not to sinter perfectly, i.e., stop sintering in middle-process.  Our porous ceramic materials are a product of complete sintering.  For example if one want to make a porous carborundum, raw carborundum powder is sintered at either lower temperatures than normal sintering temperature or shorter sintering periods than normal sintering time to obtain incompletely sintered materials, i.e., porous carborundum.  This implies normally sintered porous ceramic materials can mot be used in high vacuum conditions due to dust coming out from uncompleted sintering.  We could produce completely sintered porous ceramic materials.  For example, we can produce porous carborundum material by using carborundum particles bonded by glassy material.  The properties of this material are similar to carborundum.  We could make quasi-zero thermal expansion porous material by using carborundum and particles of negative thermal expansion materials bonded by the glassy material.  We apply to sinter them also by microwave to sinter quickly.  We also use HIP process to introduce closed pores.

We could sinter them in large size to produce 2.5 m x 2.5 m ceramic plate to use as a precision plate for flat display industries.  This flat ceramic plate is the world largest artificial ceramic plate.  Precision plates are basic importance to any advanced electronic industries.  The produced precision plate has lower density, lower thermal expansivity, higher or similar damping properties added extra properties such as vacuum vise, air sliding capacity.  These plates are highly recommended to use in flat display industries.  We could produce also cylindrical porous ceramics materials, which can applied to precision roller for polymer film precision motion for also electronic industries.
저자 Koji MATSUMARU, Kozo ISHIZAKI, Kozo ISHIZAKI
소속 Nagaoka Univ. of Technology
키워드 porous ceramics; grinding
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