Carbon-supported Pt-Sn/C bimetallic nanoparticle electrocatalysts were prepared by the simple reduction of the metal precursors using ethylene glycol. The catalysts heat-treated under argon atmosphere to improve alloying of platinum with tin. As-prepared Pt-Sn bimetallic nanoparticles exhibit a single-phase fcc structure of Pt and heat-treatment leading to fcc Pt75Sn25 phase and hexagonal alloy structure of the Pt50Sn50 phase. Transmission electron microscopy image of the as-prepared Pt-Sn/C catalyst reveals a mean particle diameter of ca. 5.8 nm with a relatively narrow size distribution and the particle size increased to ca. 20 nm when heat-treated at 500 degrees C due to agglomeration. The electrocatalytic activity of oxygen reduction assessed using rotating ring disk electrode technique (hydrodynamic voltammetry) indicated the order of electrocatalytic activity to be: Pt-Sn/C (as-prepared) > Pt-Sn/C (250 degrees C) > Pt-Sn/C (500 degrees C) > Pt-Sn/C (600 degrees C) > Pt-Sn/C (800 degrees C). Kinetic analysis reveals that the oxygen reduction reaction on Pt-Sn/C catalysts follows a four-electron process leading to water. Moreover, the Pt-Sn/C catalyst exhibited much higher methanol tolerance during the oxygen reduction reaction than the Pt/C catalyst, assessing that the present Pt-Sn/C bimetallic catalyst may function as a methanol-tolerant cathode catalyst in a direct methanol fuel cell. (c) 2008 Elsevier Ltd. All rights reserved.